Product Overview
The Circular Flange Connection High Temperature Heat Exchanger is built for high-pressure and high-temperature applications where efficient heat transfer is essential. Its design includes a circular flange connection, which allows for easy integration with standardized piping systems. This feature reduces fluid flow resistance, ensuring a more efficient exchange of heat between the fluids.
The exchanger is ideal for industries such as chemical processing, power generation, and oil refining, where maintaining temperature control is critical for operational efficiency. Its robust construction ensures durability even under extreme conditions, while its streamlined connection design minimizes installation time and effort. The heat exchanger helps improve energy efficiency by optimizing thermal transfer, ultimately reducing operational costs and enhancing system performance.
Product Features
Circular Flange Connection
The circular flange connection offers a secure and efficient interface, ensuring a reliable seal and simplifying the installation process for the heat exchanger.
Elastic Structure
The heat exchanger features an elastic structure that accommodates thermal expansion and contraction, enhancing durability and preventing structural stress under varying temperature conditions.
High Overall Heat Transfer Coefficient
With a heat transfer coefficient ranging from 30 to 40 W/(㎡·℃), the heat exchanger delivers efficient thermal performance, ensuring effective heat exchange in various applications.
Streamlined Connection Design
The streamlined connection design reduces friction and improves flow dynamics, contributing to lower energy consumption and enhanced overall performance in heat transfer processes.
Product Advantages
Better Sealing Performance
The circular flange design ensures a more uniform seal around the connection, minimizing the risk of leaks and enhancing the overall integrity of the system compared to square flanges.
Ease of Installation
Circular flanges are easier to align and install, requiring less precision in positioning, which reduces installation time and costs when compared to square flange connections.
Higher Pressure Resistance
The circular flange design offers better pressure handling capabilities, making it more suitable for high-pressure applications than square flanges, which may be prone to uneven stress distribution.
Improved Durability
Circular flanges are less likely to experience stress concentrations, leading to a longer lifespan of the connection and reducing the frequency of maintenance compared to square flange designs.
More Efficient Space Utilization
The circular shape provides a more compact and efficient design, saving space and allowing for more flexible integration into systems with limited space compared to square flange connections.
Simpler Maintenance
Circular flanges are easier to maintain and replace due to their symmetric shape, which simplifies disassembly and reassembly, reducing downtime and maintenance costs compared to square flanges.
Better Compatibility with Gasket Materials
Circular flanges provide more consistent contact with gasket materials, improving sealing efficiency and reducing the likelihood of gasket failure compared to square flange connections.
Scenarios
Chemical Processing
The heat exchanger is used in chemical processing plants for efficient heat transfer, helping optimize thermal reactions and improve energy utilization in various chemical production processes.
Power Generation
In power generation facilities, the heat exchanger efficiently recovers waste heat from exhaust gases, increasing overall plant efficiency and reducing energy consumption.
Oil Refining
The heat exchanger is crucial in oil refining processes, providing reliable heat recovery and maintaining thermal efficiency in operations such as distillation and cracking.
Gas Processing Plants
In gas processing, the heat exchanger aids in recovering heat from exhaust gases, improving energy recovery and reducing operational costs in plants handling natural gas or petrochemical products.
