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Gas To Gas Platular Heat Exchanger

Our Gas to Gas Platular Heat Exchanger is a state-of-the-art heat recovery system, designed to optimize energy savings in various industries. Ideal for high-temperature heat exchanger applications, custom-designed to meet specific needs, it ensures optimal heat transfer while reducing energy consumption and operational costs.

Principle Introduction

Gas to Gas Platular Heat Exchanger is constructed by welding a series of metal plates, the stacked structure forms a thin rectangular channel between the plates.

Cold and hot fluids flow through their respective channels to achieve heat transferring.It's a highly efficient heat exchange equipment specialized in heat exchange between gases.

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Gas-platular-heat-exchanger-principle-diagram

Product Usage

Gas to Gas Platular Heat Exchanger is mainly used to recover waste heat from flue gases across various sectors, including the oil and gas industries. By transferring heat to cool down waste flue gases, this process aims to achieve energy savings, subsequently enhancing the economic efficiency of enterprises, reducing operational costs, and improving competitiveness. In the oil industry, Platular Heat Exchangers optimize thermal processes, while in the gas industry, they effectively manage heat recovery, contributing to more sustainable operations. Additionally, universal heat exchangers and vertical heat exchangers are versatile solutions that further enhance heat transfer efficiency, making them valuable assets in various applications.

Applicable Parameter Range

Flue gas flow range : 1000 ~ 1000000Nm / h
Operating temperature range : -50 °C ~ 1200 °C
Operating pressure range : ± 30 kPa
The heat exchange material can be selected according to the gas temperature, dew point corrosion and composition.

Product Advantage

High overall heat transfer coefficient. Generally accessible from 30 to 40 W/(m²·℃).
Safe and reliable. The component has a elastic structure, avoiding equipment damage due to thermal expansion.
Perfect full welding process. Multichannel pressure testing ensures no leakage for long-term operation.
Reasonable selection of materials to reduce equipment investment costs.
Customized design to meet the actual use requirements of customers in different fields.
Professional structural design. Attractive exterior appearance with high waterproof capability, internal thermal adopts insulation structure.
High heat transfer efficiency. Up to 100 m²/m³ within a unit volume.
Minimal investment, maximum return.

Equipment Features Diverse Custom-made Structures

Based on the horizontal hot flue, the flow direction of the cold flue can be designed in U-type, W-type, S-type, I-type, L-type,II-type,and other structural forms, to suit different industrial heat recovery applications.

The flange interface supports round and square shapes,and the structural design can be adjusted according to different needs.

Equipment-features-diverse-custom-made-structures

FAQs

What is a heat recovery system and how does it work in industrial applications?

Our waste heat recovery system is designed to recover heat from flue gases, significantly reducing energy consumption while providing a sustainable solution for industries like oil, gas, and manufacturing.
How does the heat recovery ventilation system improve operational efficiency in high-temperature environments?

For industries with extreme heat conditions, the high-temperature heat exchanger is a reliable solution to optimize thermal energy transfer and improve the sustainability of operations.
What is the life expectancy of a heat recovery ventilator?

The life expectancy of a Heat Recovery Ventilator (HRV) typically ranges between 10 to 20 years, depending on the quality of the unit, frequency of maintenance, and the operating environment. Regular maintenance, such as cleaning the filters and checking the system for wear, can help extend the lifespan. Units that are constantly in operation at high capacities or exposed to harsh environmental conditions may have a shorter lifespan. To maximize the lifespan, it is important to follow the manufacturer’s maintenance recommendations.
What materials are used in high-temperature heat exchangers?
High-temperature heat exchangers are made from materials capable of withstanding extreme conditions, including high temperatures and corrosive environments. Common materials include:
- Stainless Steel (e.g., 304, 316): Offers good resistance to corrosion and is suitable for moderate to high-temperature applications.
- Nickel Alloys (e.g., Inconel, Hastelloy): Excellent resistance to high temperatures and corrosion, making them ideal for extremely harsh conditions.
- Titanium: Known for its corrosion resistance and ability to handle high temperatures, although it is more expensive.
- Copper Alloys: Offers high thermal conductivity but is less suitable for extremely high temperatures or highly corrosive fluids.
- Carbon Steel: Used in lower-temperature applications but less effective in extreme environments.
- Ceramics: Used in specialized high-temperature applications due to their excellent thermal stability and resistance to wear.
The material choice depends on factors like temperature, fluid composition, and cost considerations.
How much does a Waste Heat Recovery System cost?

The cost of a Waste Heat Recovery System (WHRS) varies significantly based on factors such as the size, complexity, installation requirements, and industry application. On average, small-scale systems may start around $10,000 to $50,000, while large industrial systems can range from $100,000 to over $1 million. Costs can increase with the customization of components, the need for specialized materials, and integration with existing infrastructure.

Additionally, there may be ongoing costs for maintenance, energy consumption, and potential upgrades. Investing in a waste heat recovery system can provide long-term energy savings, making it a cost-effective solution over time. However, the initial investment should be evaluated based on the specific application and potential returns on energy savings.

Gas To Gas Platular Heat Exchanger

Principle Introduction

Product Usage

Applicable Parameter Range

Product Advantage

Equipment Features Diverse Custom-made Structures

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